ULTRAMETAL
COLD WELDING: TOP QUALITY CONNECTION WITHOUT THERMAL STRESS

Ultrametal consist highly durable 2-component repair system on a polymer basis ( resin and hardener) which are offered in complete pack units with the right mix ratio so that there is no weighing or measuring necessary before mixing with long workability (long pot lives) as well as low shrinkage. Unlike conventional welding methods, cold welding with ULTRAMETAL requires no elaborate accessories and a much lower expenditure of time – no input of heat into the component. Therefore, cold welding does not cause stress cracking or deformation of the component, for example.

VERSATILE IN USE, PROVEN OVER DECADES
Over than 5 decades and still counting, engineers in the metalworking and mechanical engineering industries widely have proven ULTRAMETAL allow to repair worn, eroded, corroded or damaged metal surfaces and parts or connect them securely and permanently with excellent technical properties in medium and large area for extreme load. This means caring a long service of their machines.

Typical areas of application for ULTRAMETAL from DIAMANT Metallplastic are
√   Restore pumps, containers and Heat Exchanger
√   Axle and shaft repairs
√   Maintenance and repair of metal parts
√   Correction blow holes
√   Gluing of metal, wood, concrete
√   Overhaul projects in steel construction
IN ⇒   Automotive
⇒   Shipping building
⇒   Oil and Gas Industries
⇒   Foundries
⇒   Chemical Industries
⇒   Pump and Housing Construction
⇒   Machine manufacture
⇒   MRO Industries

CONVICING PROPERTIES and RECOGNIZED BENEFIT
Beside perfect metal like character due to ULTRAMETAL consist up to 90% high quality metal filler, others series of convincing properties :
√   Simple, perfect and effective
      •   Simple application – no special knowledge required
      •   Applicable in house, any times requires
      •   2-K provided completely in pack unit with right mix ratio no require weighing / measuring before mixing
      •   Long work ability (long pot life)
      •   Suitable for all kind of metal
      •   No need special tools/ equipment
      •   Viscosity from drip proof (for overhead application) to fluid (for inject application)
      •   No risks of stress cracking or deformation caused of heat to parts
      •   Short curing time
√   Perfect result and reliable
      •   Result perfect metal like character
      •   Machine-able like metal : filed, milled, bored,thread cutting, polish, screw cut
      •   Low shrinkage > ideal to use for large area
      •   High mechanical strength values
      •   Resist to continuous temperature up to 160° Celsius. For temporary up to + 350° Celsius
      •   Resistant against chemical and physical attacks
      •   Corrosion protection

ULTRAMETAL APPROVAL
      •   Approved for portable drinking water and food application (acc. to Directive 84/572/EWG)
      •   Approved by Gazprom, Moscow – Thyssen for application in Oil & Gas purposes

WE VALUE YOUR INVESTMENT
Scrapping is the most expensive; Repairing is smart way
We overcome the doubt of in MRO industries about repairing to optimism parts and prolong lifespan. Professional maintenance with ULTRAMETAL often is more price worthy, faster, reliable even better than new parts.
After passed numerous tests by Oil companies wide as well as Palm Oil Company have confirmed ULTRAMETAL as best product for rapid repairs. Service engineers surely know that ULTRAMETAL dependable as the
immediate responses to leaks of all cases with impressive properties.

Pictures below shows how ULTRAMETAL successfully rebuild scrap of worn sludge pump in Palm Oil Industries in Indonesia.
      →   DIAMANT ULTRAMETAL applied to surface to close the holes and leveled to original forms.
      →   DIAMANT REPACOAT – functional Wear protection applied to protect from further abrasion and erosion.
After curing, the pump performance is back perfectly and actually life spans more long than before.


Result ⇒ 100% repaired, maintenance and the same time protected with DIAMANT ULTRA METAL and protection systems.

We called it : SMART EFFICIENCY! YOU WILL AGREE

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